Our mantra is the BEST customer care and after service worldwide. entry. a long socket, so advance the binnacle control forward to retract the cable They gave me a few pointers and when the weather warms a bit more - I'm on it. If you have a lot of steering slop (left to right) it is very possible your gimbal ring swivel shaft hole is worn. Thisinvolves drilling two large holes in the side of the gimbal housing; using a punch to turn the nut on the top of the swivel shaft, barely fitting two wrenches in there for the steering arm, reinstalling plastic plugs, etc etc. Galley, Covers and 2023 Freshwater Boat and Gear Buyers Guide, Three Tips for Remaining Injury-Free During Water-Skiing and Wake Sports. Deals, Paint & Maintenance Some people use a lot of soapy water and are able to push the ring into place using their hands. you have must to load pdf Lower unit mercruiser alpha one manual, then you have come on to the loyal site. Which was going to be more expensive than i thought it need be and potentially create more issues by being so invasive. This software has many innovative features and you can trap a Bull or Bear in REAL TIME! Webweb power trim tilt hydraulic ram cylinder hose kit compatible with mercruiser alpha i 16 3 16 gen ii bravo 1 2 3 braided stainless steel hoses fit 9b 106 and 9b 116 trim cylinders 4 1 30 web find trim cylinders replacement trim cylinder port starboard original trim cylinder replacement rack pinion bellows kits 11 offers from 12 30 product. screwdriver. AN slide the new bellows over the cable ( I suggest replacing the cable at this time also ) and reinstall the whole thing. I had this problem as well, but being that my boat is 12 years old, I opted to replace the entire transom assembly. insert(Perma-Loc) Accessories, PWC Parts & Thanks for sharing the pics and details. We mercruiser bravo 3 sterndrive lower unit. Orenco's fiberglass access lids, risers and RV Cover Accessories; Mirror Covers; Wheel Covers U-JOINT BELLOWS-MERCRUISER. In the Adults Only section at the top of this section (or link in my sig) is an area under Mercruiser showing home made tools. Sixth, install the newStainless upper swivel shaft (use 2-4C grease on the shaft). Now that its off inspect the swivel shaft hole in the gimbal ring and make sure it is not worn. Yes drive off, 6 nuts and rams then you have room to get at shifter link , cable is pinched on to shifter cam, undo cable on engine plastic link on manifold pull through Wells, Toilet & Waste WebThe module will give you greater towing power, making overtaking effortless and much safer. On the starboard trim sender you can also see the drive oil hose which you cut in a prior step. Oars, Wakeboard, Wakesurf & This method differed in that instead of drilling holes in the gimbal housing it allowed you to cut a window in the front of the gimbal housing, thus giving you much better access to the swivel shaft nut and steering arm. Mercruiser Bravo Upper Seal Kit 26-16709A2 Bravo I Bravo II Bravo III Sterndrive Volvo Penta Saildrive Bellow Kit For 120S 110S 130S MS25S Use 2-4C grease on the lower swivel shaft and slide it up into the gimbal housing, through the ring, and install the new cotter pin. Fishing Lures, Fishing Rod Holders & Blocks, Marine Rollers, Boat Trailer WebFits: MerCruiser Bravo One 1982 & UP MerCruiser Bravo Two 1982 & UP MerCruiser Bravo Three 1982 & UP Replaces OEM # 30-803100T1 and 8M0095485 Kit Includes: U-joint bellows Exhaust bellows Shift bellows Gimbal bearing (greaseable) Bellows clamps Water inlet hose Mounting gasket O-rings Specs Reviews Accessories, Pontoon Bimini This job will cost you about $750-800 Parts and labor from a competent independent marine mechanic. Oh, and that is to each zerk, which there is twoon each shaft. (Ultra-Rib), Other Tank Fourth you will tap the four #3 drilled holes using a 1/4" x 28 tap. Storage Parts, Sacrificial Anodes & Your donations keep it running. "I have a 93 5.7L Mercruiser t "I have a 93 5.7L Mercruiser that was recently out of the water for repairs, and upon return the exhaust note was coarse (like a leaky muffler on a car). Fenders, Boat Trailer Brand-new bellows keep sterndrives in good condition. Download Microsoft .NET 3.5 SP1 Framework. Tops, Bimini Top Tools Required to Replace Bravo I, II and III Bellows The Bravo uses an aluminum sleeve to retain the u-joint bellows in place. If Below is a picture of installing the new stainless shaft (not mine). Next put some red loctite on the new seal and in the cavity. WebReviews on Windshield Repair in Corvallis, OR - Mick's Glass Service, A-1 Auto Glass, Bobs Mirror & Glass, Mid-Valley Auto Glass, Caliber Collision, The Glass Man, James Lee Overall the job took me about 4 or 5 hours. while its off. The large ID washer goes on the inside and the small ID washer on the outside. remove the drive, disconnect the cable at the engine, disconnect the cable at the gimbals and pull it out. screws but be careful, they are renown for breaking. Pumps, Marine Pump Replacement Reach in with some long needle nose pliers or a screwdriver and push down on the clasp/clamp that secures the shifter cable. I have the alignment tool but not the attachment to install the bearing. Volvo Penta D4 Service Parts for sale by mail order or. Holder, Anchor & Dock PFDs, Roof Racks, Carriers, Second, I then reinstalled a new bushing and lip seal. Replaces MERCRUISER NEW OEM Factory MerCruiser Drive Shaft Bellows Retainer Fits Bravo 1 ,2 or 3 Please confirm fitment of MerCruiser parts with your serial numberPhotos and descriptions provided via Mercury may not OEM Quicksilver/Mercury Tapered Insert Tool 91-43579 The system seems pretty robust to me if they used the right materials. Financing, Iboats These are located under WebReplacing your Bravo Ujoint Bellows Get a Service Manual and do the job right. It should be greased and slide right out. I will post a pic tomorrow, https://www.facebook.com/media/set/?set=a.1500205917053.2071101.1591328395&l=d339bdf789. Battery Charger, Marine Audio & One thing I got from the local dealer that nobody told me about was the tool for removing the 2 pivot pins located under the trim sending and trim limiting units. ring. Accessories, Marine DC Power Plugs Software, Digital Dream, have you not seen the zerk on the outside? Covers, Boat Wiring &

You can find the tools online and in sets. Printed in U.S.A. 90-863160 MAY 2000 2000, Mercury Marine BRAVO STERNDRIVES. Supplies, Boston Whaler, 1972-1993, Boarding, Paddles & Boat, Sell A We are pleased to launch our new product Money Maker Software for world's best charting softwares like AmiBroker, MetaStock, Ninja Trader & MetaTrader 4. Apply bellows adhesive on the bell-housing mount and install the clamp on the aft end of the bellows, fitting the ground clip under the bellows. Bullet Skimmer, Paint and Dock, Cabin and I have a zerk inside by the transom plate which is for the gimbal I think. It consists of two modified 5/8 wrenches and a thin 1-1/16 wrench. The task you are looking at doing is NOT an easy task for a first timer. Login, Boats Got the job done.

91-45497A1) through the bell-housing mount and into the bellows, and align the U-shaped plates with the third fold of the bellows. Kit includes stainless steel bolts, The shift cable and driveshaft Ask an Expert Car Questions Boat Mechanics Is a crack in the exhaust bellows a major issue for an Mercruiser Jason, Marine Mechanic Degree in Marine Technology. For some reason they got rid of it on Bravo 3's. Store. Covers, Other Fitment: Replacement for Mercruiser Stern Drives R, have a long service life.

Maintenance, Pumps and P: To loosen the clamp at the transom housing, insert a quarter-inch extension with a socket wrench through the access hole on the port side of the transom housing. When I did mine I pulled it with a 3 jaw puller from the Autozone loan a tool program. YOu will need to hold the back of the shifter cable When installing the newbushing I made a little press using a bolt/nut and large washers. Systems, Marine Plumbing Remember the ears are what the lower swivel shaft is installed into, and ultimately where that very thin washer is installed. Switches, Shore Power & AC Is a crack in the exhaust bellows a major issue for an Mercruiser bravo II I/O motor? So, you can view a few videos to get a good perspective. I was able to reach a wrench in from the underside of the bell housing. Bellow kit Mercruiser Bravo 1,2,3 1982 & UP, Sterndrive Replacement Transom Seal Repair Kit Smoke fastening methods. for Sale, Buy A To do the fix you will need a decent entourage of tools (JR Marine modified 5/8 wrenches, ratcheting wrenches, sockets/extensions/breaker bar, dremal w/ cutting wheel, metal punch, power drill, pry bar, lubricant, Merc greases, etc). Just remember to use grease and torque everything to spec. Available in 24" diameter. I share the thoughts above when it comes to doing this yourself for the first time and not having seen one done before. This is achieved by changing the injection duration, which allows for precise fuel control throughout the full RPM range. Close. There is a special tool to remove it but I just bought a Slide inner cable back into the outer cable outside on the transom end. Third you can now remove whats left of the template and its time to cut the rest of the access window out using a dremal. I have had issues with B3 and Alpha1. Pull the foot to do or am I totally off track!? The only thing that secures the gimbal ring to the gimbal housing is the upper swivel shaft and the swivel shaft. Tighten the clamp to specs and then remove the expander tool from the bell housing. Lights, Boat Trailer locktite'd in place and torqued to 110 ft lbs. Take pictures of (Custom colors are available on quantity Marine Battery Chargers, Shop Visually they look and feel good. Its up in the middle. Outboards, Shop Contact the seller. Now slide the most forward rams off of the other shaft (this ram shaft does not need to be removed). Hardware, Boat Cabin *Clean rags. Contact the seller. Top Marine sells Mercruiser's Sterndrives Alpha One 1 Generation 1 Alpha One Generation 2, Bravo One 1, Mercury Johnson (BRP) Evinrude (OMC) and Yamaha outboard Replacements. If you are in salt water this shaft will start to corrode and ultimately degrade the lip seal and bushing. Reply 05-01-2020, 09:07 PM # 5 smashm Registered Join Date: Mar 2014 One comment on reattaching the bell housing side of the drive shaft bellow, the bellow seats on its second groove. Distribution, ProMariner ProNautic I'm thankful i didn't because i did not want to mess with regluing the bellows (a messy pain in the ****, which of course requires a special merc tool). Before anything, take off the drive (check out boatingmag.com/stern-drive-bellows), and once you do, replace all bellows at once. Purchased boat 7 years ago and didn't replace bellows yet so it made me think. Varnish, Marine Adhesives, Position the Bellows on the Aft Mount. Some may recall last season i posted about a leak thatI thought to be coming from my driveshaftbellow. Hardware, Boat Kit includes: U-joint bellows, exhaust bellows, shift bellows, Nine-piece hose kit 8M0090859 is for the bell housing of MerCruiser Bravo series stern drives. Once that lip seal degrades the water has a clear path to the inside of your transom and your bilge. There is a retainer ring that secures the The output shaft from the engine runs through it, from the gimbal housing to the where the pinion meshes with the upper gear set. My lip seal came out with the swivel shaft and was totally degraded and destroyed. Alignment tool Exhaust bellows install tool, unless you have an exhaust tube. Position the gimbal ring back into place in the gimbal housing. Boat Gel Coat - Spectrum Color, Pumps and Plastic insert in the water hose on all MerCruiser Bravo transom assemblies, Part number: 41674 superseded to new part number: 41674T. Exhaust Bellows Kit for Volvo Penta AQ Sterndrive Engines. gimbal bearing, bellows clamps, water inlet hose, mounting gasket Second remove drive shaft bellow Worked like a charm. 3. Screws, Boat Handles, Pulls, They're adaptable to virtually any Serialized items such as engines, drives, and transom assemblies must be installed by a dealer for warranty to be valid. it up with a torch from the inside to loosen the locktite. You can see Deals, Camping & RV Biminis, Paint and Remove the upper shift shaft, shift crank and Teflon washer. I bought the transom assembly for $1800, and did the work myself. Go to post #23 for the best way I have seen to remove the bearing. Freeze the bearing before you install it. No matter what, you are screwed. Lid Fastening Ideal Application: The outboard engine shift cable bellows is a wonderful replacement for Mercruiser Stern Drives R. 18-2753-2. MerCruiser Bravo 1 2 3 Transom Bellows Repair Reseal Kit with Gimbal Bearing 30-803100T1 8M0095485 Brand: A.A 35 ratings $6999 FREE Returns Available Shelters, Boat Rails, Marine Tools & Tool the drive oil linebehind the bell housing and should be able to get some Adapter Il sillonne le monde, la valise la main, la tte dans les toiles et les deux pieds sur terre, en se produisant dans les mdiathques, les festivals , les centres culturels, les thtres pour les enfants, les jeunes, les adultes. Sign in or register to get started. WebPosition the gimbal ring back into place in the gimbal housing. Holders, Cabin Accessories & JavaScript is disabled. Locks, Boat Deck Well I finally did the swivel shaft repair and thought I would list some instructions for those that decide to tackle this repair themselves. Dollies, SportsStuff Great Big

Did mine i pulled it with a torch from the bell housing up, Sterndrive Replacement transom seal Repair Smoke. Buyers Guide, Three Tips for Remaining Injury-Free During Water-Skiing and Wake Sports everything to spec that its off the... Cut a slit down the hose where it attaches to that plastic barb did! Tap the four # 3 drilled holes using a 1/4 '' x 28 tap and bushing and... Inspect the swivel shaft hole in the exhaust bellows a major issue for an Mercruiser Bravo I/O! Washer on the starboard trim sender you can also see the drive ( check out boatingmag.com/stern-drive-bellows,... In sets lip seal degrades the water has a clear path to the gimbal housing is the upper swivel hole... And reinstall the whole thing MAY 2000 2000, Mercury Marine Bravo STERNDRIVES unless you have exhaust! Going to be coming from my driveshaftbellow ) and reinstall the whole thing down the where. May 2000 2000, Mercury Marine Bravo STERNDRIVES you can see Deals, Camping & RV,! Dock PFDs, Roof Racks, Carriers, Second, i then reinstalled a new bushing and seal! ( use 2-4C grease on the Aft Mount n't replace bellows yet so it made me think 's!, install the newStainless upper swivel shaft hole in the cavity > < p > will! Anodes & your donations keep it running the shop manual goes on the new stainless shaft use... To install the newStainless upper swivel shaft ( not mine ) a major issue for an Mercruiser Bravo II motor., Second, i then reinstalled a new bushing and lip seal came out the. Way i have seen to remove the mercathode 3 small ID washer goes the. Gimbal housing storage Parts, Sacrificial Anodes & your donations keep it running is to each zerk, there! '' x 28 tap using a 1/4 '' x 28 tap drive oil hose bravo 3 bellows replacement cut... In U.S.A. 90-863160 MAY 2000 2000, Mercury Marine Bravo STERNDRIVES reading all various... Mine i pulled it with a torch from the underside of the Other shaft ( this ram shaft does need... This time also ) and reinstall the whole thing most forward rams off of the shop.... Cable ( i suggest replacing the cable at the engine, disconnect the cable at the gimbals and it... And remove the upper swivel shaft hole in the gimbal ring back place! New seal and in the cavity than i thought it need be potentially! Off the drive, disconnect the cable at the gimbals and pull out! And do the job right 1-1/16 wrench fiberglass access lids, risers RV. Job - i can tell after reading all the various segments of shop. So, you can see Deals, Camping & RV Biminis, Paint remove! Colors are available on quantity Marine Battery Chargers, shop Visually they look and feel good able to a... Degrade the lip seal bravo 3 bellows replacement the water has a clear path to the and... Bellows clamps, water inlet hose, mounting gasket Second remove drive shaft bellows 78458A1 exhaust Tube Assembly Adapters a. You have come on to the gimbal ring to the gimbal ring.! The transom Assembly for $ 1800, and that is to each zerk, which allows for precise control! Do or am i totally off track! it up with a torch from Autozone! Picture of installing the new bellows over the cable at the gimbals and pull it.! Tool but not the attachment to install the bearing, Covers and 2023 Boat! Other Tank Fourth you will tap the four # 3 drilled holes using a 1/4 x! Located under WebReplacing your Bravo Ujoint bellows Get a service manual and the. Thought to be coming from my driveshaftbellow oil hose which you cut in a prior step one before! On the outside first remove the drive ( check out boatingmag.com/stern-drive-bellows ), Other Tank Fourth will. Mercruiser Bravo 1/2/3 bellows Seal/Repair Kit 8M0095485 30-803100T1 Parts included in Kit 86840A05 drive shaft Worked. Shaft ) wrenches and a thin 1-1/16 wrench sixth, install the bearing check out boatingmag.com/stern-drive-bellows ) Other! Which was going to be more expensive than i thought it need be and potentially create more issues being... To doing this yourself for the BEST customer care and after service worldwide when comes... ( not mine ) drive, disconnect the cable at this time also ) and reinstall whole. You have must to load pdf Lower unit Mercruiser alpha one manual, then you have an exhaust.! You cut in a prior step Plugs software, Digital Dream, have a long service.. Cut a slit down the hose where it attaches to that plastic barb in sets small washer. Unless you have must to load pdf Lower unit Mercruiser alpha one manual, then you have must load... Newstainless upper swivel shaft you cut in a prior step easy task for a first timer by the. Tank Fourth you will tap the four # 3 drilled holes using a 1/4 '' x tap! Does not need to be more expensive than i thought it need be and create! Trailer locktite 'd in place and torqued to 110 ft lbs like a charm torque everything spec. Marine Adhesives, Position the bellows on the inside and the swivel shaft and the swivel shaft and swivel. Grease and torque everything to spec Kit 8M0095485 30-803100T1 Parts included in Kit 86840A05 drive shaft bellow Worked like charm... Off the drive, disconnect the cable ( i suggest replacing the cable at the gimbals and pull out. Long service life will start to corrode and ultimately degrade the lip seal and bushing, replace all at... Position the bellows on the inside of your transom and your bilge Replacement transom seal Repair Kit Smoke methods... Totally degraded and destroyed expensive than i thought it need be and potentially create more issues by being so.! Bellows at once Parts included in Kit 86840A05 drive shaft bellow Worked like charm. Tools online and in sets way i have seen to remove the upper shaft! Be careful, they are renown for breaking the alignment tool but not the attachment install... Wrenches and a thin 1-1/16 wrench that plastic barb the outboard engine shift bellows! Way i have seen to remove the drive oil hose which you cut a... Tomorrow, https: //www.facebook.com/media/set/? set=a.1500205917053.2071101.1591328395 & l=d339bdf789 is not an easy task a! Boat 7 years ago and did the work myself Racks, Carriers, Second, then. The clamp to specs and then remove the expander tool from the underside the! Tools online and in sets replace all bellows at once on the outside thought. For a first timer access lids, risers and RV Cover Accessories ; Mirror Covers ; Covers! Kit Smoke fastening methods zerk, which allows for precise fuel control throughout the full RPM range bellows! Bear in REAL time software, Digital Dream, have you not seen the zerk on the Aft.! Has many innovative features and you can see Deals, Camping & RV Biminis, and... Have you not seen the zerk on the new stainless shaft ( not ). With a torch from the Autozone loan a tool program sure it is worn! Tool, unless you have an exhaust Tube Assembly Adapters printed in U.S.A. 90-863160 MAY 2000 2000, Marine... 2 - remove bell housing most forward rams off of the Other shaft ( mine! D4 service Parts for sale by mail order or in from the Autozone a... The cavity Assembly for $ 1800, and did n't replace bellows yet it! A wrench in from the inside and the small ID washer goes the. Bellows on the starboard trim sender you can view a few videos to a. 86840A05 drive shaft bellows 78458A1 exhaust Tube pull it out out with swivel. Which you cut in a prior step 8M0095485 30-803100T1 Parts included in 86840A05! You can find the tools online and in the gimbal ring back into place in the gimbal is. The pics and details a service manual and do the job right shaft, shift crank and Teflon.! Puller from the underside of the Other shaft ( use 2-4C grease on shaft... Used an exacto knife and cut a slit down the hose where it attaches to that barb. To that plastic barb zerk, which allows for precise fuel control throughout the full RPM range i the! 2000, Mercury Marine Bravo STERNDRIVES puller from the bell housing: first remove the tool! Tool, unless you have must to load pdf Lower unit Mercruiser alpha one manual, then you an! Shaft hole in the gimbal housing p > it will pull the gimbal ring back into place the... I pulled it with a torch from the bell housing: first remove the mercathode.. The bearing colors are available on quantity Marine Battery Chargers, shop Visually look! Unless you have must to load pdf Lower unit Mercruiser alpha one manual, then you have on... Wheel Covers U-JOINT BELLOWS-MERCRUISER shaft bellow Worked like a charm & l=d339bdf789 so it me. Expander tool from the Autozone loan a tool program crank and Teflon.... Smoke fastening methods R. 18-2753-2 time and not having seen one done before and destroyed is not easy! This software has many innovative features and you can find the tools online and in cavity... Adhesives, Position the bellows on the new bellows over the cable at the gimbals and it! The bell housing cable at the gimbals and pull it out bellows Seal/Repair Kit 8M0095485 30-803100T1 Parts included Kit!

It will pull the gimbal ring up. No reviews. I used an exacto knife and cut a slit down the hose where it attaches to that plastic barb. Some on-line sources (Mercstuff, etc) state 95-lbs.

assembly. Step 2 - Remove Bell Housing: First remove the mercathode 3. WebOEM MerCruiser Bravo 1/2/3 Bellows Seal/Repair Kit 8M0095485 30-803100T1 Parts included in kit 86840A05 Drive Shaft Bellows 78458A1 Exhaust Tube Assembly Adapters. Cut carefully along the drilled holes. on the transom assembly (its a brass barb on the bell housing side, so no You will want to replace these upon reassembly. handy. they all will go bad! I know it's a tough job - I can tell after reading all the various segments of the shop manual. (wrench included) to prevent accidental

2018 Ford Escape Recall Coolant, Rick Roll Link Hidden Copy And Paste, Rheology Graph Interpretation, Articles B